Lightweight Panel Line, Automatic Lightweight Composite Wall Panel Equipment Series
Lightweight Panel Line

Automatic Lightweight Composite Wall Panel Equipment Series

Mould-line production of cement composite sandwich partition panels, in 60 / 75 / 90 / 120 mould configurations.

A mould-based automatic line for lightweight composite partition panels, with alcohol-lysine-free foaming options for lower weight and lower cost, and configurations offered in 60, 75, 90 and 120 moulds.

Category
Gypsum / AAC / Lightweight Panel Lines
Customization
Designed to your site and target output
Warranty
12 months on main components

Product Description

Before pouring, every mould is fixed with an aluminium-alloy frame that includes male-and-female groove design. That is what gives the finished panel its interlocking edge for dry assembly on site.

Process flow: 01 assemble the mould → 02 place the steel reinforcement → 03 send the mould cart → 04 batching, foaming and mixing → 05 pour into the mould cart → 06 move away to static curing → 07 automatic demoulding, packing into storage for curing → 08 after the curing period expires, inspect and release the qualified products from storage.

For a cement composite partition board line using polystyrene (EPS) granules, the configuration includes an automatically controlled lifting hopper, a foaming machine, conveyors and metering devices. If your EPS granule consumption is small you can buy pre-expanded granules from a nearby supplier and there is no need to invest in a granule pre-expansion plant.

For a ceramsite-based cement composite partition board line, the configuration includes an automatically controlled lifting hopper with a metering device. To reduce weight and cost there is an optional physical protein foaming machine system, foaming machine, foaming-liquid metering and foaming-liquid mixing bins, all available for users to add as required.

Key Features

  • Aluminium-alloy moulds with male-and-female groove for dry interlocking assembly on site
  • Configurations offered in 60 / 75 / 90 / 120 moulds per line
  • Automatic demoulding, packing and curing-room entry
  • EPS-granule option: buy pre-expanded granules locally, skip the pre-expansion investment
  • Ceramsite option with automatic lifting hopper and metering
  • Optional physical protein foaming system for lower weight and lower cost
  • Inspection and release-from-storage step after the curing period expires

Send us your requirements

Tell us your target output and the raw materials you have, and we will send a detailed quotation.

Technical Parameters

Parameter Panel line
Line type Automatic, mould-cart based, for composite sandwich partition panels
Mould configurations 60 / 75 / 90 / 120 moulds per line
Mould material Aluminium alloy with male-and-female groove design
Process steps Assemble mould → reinforcement → mould cart → batching / foaming / mixing → pouring → static curing → automatic demoulding + packing → inspection and release
Fillers supported Polystyrene (EPS) granules / ceramsite / foamed cement
EPS configuration Automatic lifting hopper + foaming machine + conveyors + metering; pre-expansion plant optional depending on volume
Ceramsite configuration Automatic control lifting hopper with metering device
Weight / cost reduction option Physical protein foaming machine system and foaming-liquid metering / mixing bins

The pictures and parameters above are for reference only, and the final interpretation right belongs to our company. Final specifications are confirmed in the contract.

Inquire about this machine

Send us your requirements for the Lightweight Panel Line and we will come back with the machine list, a layout drawing and a price.

  • The products you want to make and their sizes
  • The output you need per shift
  • The raw materials available to you
  • Site area and available power supply

Enquiry about: Lightweight Panel Line, Automatic Lightweight Composite Wall Panel Equipment Series

We reply within 12 hours. Your information is never shared.

Frequently Asked Questions

How many moulds do I need for my target output?
It depends on your panel size, the curing period and your working hours. Tell us the panel dimensions and target daily area (m²/day) and we will calculate the mould count and the conveyors around it.
Do I need a pre-expansion unit for EPS?
Usually not. If you buy ready pre-expanded granules locally you skip that investment entirely. We only recommend a pre-expansion unit when your daily granule volume is high enough to justify it.
Can the line make both EPS and ceramsite panels?
Yes. The mould section is common; what changes is the batching and foaming section. If you plan to run both, tell us at quotation stage so we size the batching area for the larger of the two.

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